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Flexible arc roof system in USA

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ITSCtruss

Published
Oct 31 2025
  • Marketing & Business Growth

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Event organizers and stage designers continuously seek innovative, flexible, and reliable systems to support high-profile events. The Flexible Arc Roof System has been increasingly adopted across the USA, and a prime example of its success can be seen in its application at the Governors Ball in New York. For this event, the system was custom-sized from 60x40ft to 40x40ft, ensuring it could accommodate the evolving layout and specific needs of the festival. This blog explores how these flexible systems work in large-scale events, the detailed installation process, and how companies like Infinity Truss & Stage Co. Limited (Infitruss) are leading the charge in providing high-quality, cost-effective solutions for such complex setups.

Aluminum arc roof truss stage system

Overview of the Flexible Arc Roof System

Design & Construction: The Flexible Arc Roof System is designed to provide versatility, aesthetic appeal, and structural integrity for a variety of event types. With its modular design, the system can be customized to various sizes and layouts.

Features:

    • Durable, weather-resistant materials

    • Quick and easy setup and teardown

    • Ability to accommodate lighting, sound systems, and stage components

The Governors Ball and the Need for a Flexible Arc Roof System

Event Description: Governors Ball, one of the most prominent music festivals in New York, requires flexible, large-scale stage setups to support multiple performances and installations.

Customized Sizing:

    • Initial requirements called for a 60x40ft roof, but as the event layout changed, the size needed to be reduced to 40x40ft.

    • The flexibility of the arc roof system allowed for easy adaptation to these changing requirements.

Space Management: The design also required that the roof structure support two 40ft cabinets for the hanging of lighting trusses and other elements, ensuring the event's visual appeal and safety.

The Role of Infitruss in Event Setups

About Infitruss:

    • Infitruss is a leading manufacturer of high-quality stage trusses, specializing in customized truss and roof systems. With over a decade of experience, Infitruss provides tailored solutions that cater to the specific needs of major events, such as Governors Ball.

    • Infitruss has been a key supplier for a wide range of event setups in the U.S., exporting flexible arc roof systems and other truss solutions to various parts of the country.

Design Flexibility: From 60x40ft to 40x40ft

  • Adapting to Venue and Event Changes: The ability to scale the flexible arc roof system from 60x40ft to 40x40ft was essential for meeting the dynamic needs of the Governors Ball. This flexibility allows event organizers to tailor the roof system to the event's layout, offering both large coverage and ease of access.

  • Structural Integrity and Safety: Even as the roof size changed, Infitruss ensured that all systems underwent TUV load testing and were able to withstand high stress from lighting rigs, sound systems, and other event equipment.

Integration of Lighting and Sound Systems

Lighting Trusses and Stage Design:

    • One of the primary challenges at events like Governors Ball is supporting the lighting, sound, and stage elements.

    • For this event, the system had to support two 40ft cabinets—a unique requirement for Infitruss, who customized the truss layout to handle the lighting trusses efficiently.

    • Infitruss’s Custom Solutions: The company’s ability to design and fabricate bespoke lighting trusses made the setup more reliable and cost-effective for the festival organizers.

Lighting Coverage and Safety: The design ensured that the arc roof could hold the weight of the lighting rigs while providing the necessary overhead clearance for performers and audiences.

Installation Process and Challenges

The Installation Timeline:

    • The setup for the event began well in advance, as Infitruss engineers worked closely with the event organizers to ensure that the flexible arc roof system was properly sized, designed, and assembled.

    • The system’s modular design allowed for rapid deployment and ensured that any adjustments could be made quickly.

Overcoming Challenges:

    • From weather concerns to equipment placement, every step of the installation process was meticulously planned to ensure safety and efficiency.

Why Flexible Arc Roofs are Ideal for Events like Governors Ball

  • Customizability: The flexible nature of the system allows for rapid changes in size, shape, and configuration to meet event-specific needs.

  • Cost-Efficiency: Event organizers can reuse the same system for multiple events, reducing long-term costs.

  • Safety and Reliability: With TUV-certified components and rigorous load-testing, Infitruss ensures that its products can handle heavy-duty installations while maintaining structural integrity.

Infitruss’s Role in the U.S. Event Industry

  • Export Success: Infitruss’s systems are in high demand across the United States, catering to a variety of events, from corporate exhibitions to large festivals.

  • Commitment to Quality: Every Infitruss product is designed and manufactured with the utmost attention to quality, ensuring it meets global standards and exceeds client expectations.

Why Event Organizers Choose Infitruss for Truss and Roof Systems

Experience and Expertise:

    • Infitruss has over a decade of experience designing, manufacturing, and installing stage trusses and roof systems.

    • With CAD design capabilities and CNC precision, Infitruss ensures that each system is perfectly engineered for the specific event it supports.

Customer-Centric Approach: From consultation to execution, Infitruss provides tailored solutions to meet the unique needs of each event.

Conclusion

The Flexible Arc Roof System played a pivotal role in ensuring that the Governors Ball went off without a hitch, offering both flexibility in size and the strength to support heavy lighting and stage equipment. As demand for adaptable, safe, and aesthetically pleasing event structures continues to rise in the U.S., companies like Infitruss are becoming go-to partners for event organizers across the nation. With their commitment to quality, innovation, and customer satisfaction, Infitruss is poised to continue providing cutting-edge truss and roof systems for years to come.

The content above is provided by Infitruss for informational purposes. Unauthorized reproduction is prohibited. See our full disclaimer here

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Tag:

  • roof truss system
  • Flexible Arc Roof System
  • Event Truss Installation
  • Stage Roof Structure
  • Infitruss Project Case
  • TUV Certified Truss
  • Lighting and Sound Rigging
  • Modular Stage Design
  • Event Engineering Solutions
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